At the beginning of the way, you will need a roofed space to set up the UPVC door and window production line. If the workshop is single-ended, about 120 square meters of space is needed, and if it is double-ended, it should have about 180 square meters of space. Of course, it is possible to set up the production line of upvc doors and windows in smaller places. In a single-head workshop, about three workers and one workshop supervisor are needed, and in a double-head workshop, about four workers and one workshop supervisor are needed.
Introducing Product Line and window Production Line
The production product is the plan to launch the production line of uPVC doors and windows or uPVC double-glazed doors and windows. The primary material of upvc door and window is thermoplastic material and is formed with materials including fillers, industrial colors, table salt, etc. These upvc doors and windows will contain stabilizer or stabilizer to make the profile resistant to sunlight, impact regulator for protection, titanium dioxide for whiteness of the profile, protection from sunlight and also calcium carbonate as a filler.
UPVC Door & Window Making Method
The production method of setting up the upvc door and window production line is that at the beginning of the work, after receiving the production plan from the engineering department, skilled operators cut the profiles. It should be noted that The management of overcast profiles is one of the important issues of this industry, and after that, frame construction is completed by a punching machine, a fitting punching machine, a grooving machine, a profile welding machine and a pleating machine, respectively. Then, after passing this step, the galvanized can is placed in the groove in the middle of the profile to secure the window, and the inner straps of the window frame are tightened with screws and rivets. On the other hand, in order to make the glass double-glazed, washing steps, glass pressing and spacers, argon gas injection and glass polysulfide gluing are carried out, and finally the work is placed inside the inner frame of the door and window.
Equipment Required
CNC upvc profile cutting machine, four-head profile welding machine, CNC corner cleaner, profile bender, upvc single-head welding, automatic routing of the water groove, copy router, glass or fittings installation machine, internal welding surface cleaner profile, profile welding external surface cleaner, dehumidifier filling machine in spacer, butyl glue extruder machine, frame spacer transfer machine, double-glazed glass cutting and washing line, rotary table, double-component glass coating machine, CNC bending and shaping of spacers, glass polishing, gas filling in double-walled glass, CNC glass cutting machine
Number of Workers Required by PVC Door and Window Production Line
There are different devices that operate in these workshops. The high number of devices has reduced the number of workers. Therefore, in general, you need at least 4 workers to start the uPVC door and window production line. Of course, you should know that whether the workshop is double or single is also involved in the number of required workers. If your uPVC door and window production workshop is single-headed, you will need a foreman and three workers. In the same way, if your production workshop has two heads, you will need a foreman and four workers. It should be noted that these numbers are minimal. If you are looking for a spice of innovation and a bit of creativity, and of course to increase sales, you can also start your own company in addition to the workshop. In companies that offer this product, at least three people with different expertise are needed, including a sales manager and an interior designer.
raw materials required in the production of UVC doors and windows
PVC powder, polyurethane, additives, spaniolite, hinges, four mm glass, rubber band, five cm wide nylon, argon gas, metal profile, fittings
UPVC Double Door and Window Steps
Project design with software for upvc doors and windows Cutting upvc profiles based on the cut list of the software (double-headed automatic cutting) Creation of water drainage chambers by a special device (water drain) Removing door and window handles with a stencil and a special device (three-way milling) Installing special galvanization for each profile and screwing it to the upvc profile (automatic screwdriver) welding upvc profile (with automatic double welding machine) Cleaning the corners of welding chips and removing extra welds (with CNC cleaning machine) Installation of mullion profile connection bracket (window division) Connecting the rubber of the upvc profile sealants (epdm rubber with Sechil brand) Execution and assembly of upvc door and window fittings with a special fitting device Cutting and installing double and triple glass windows Operational test for the operation of fittings and the correct closing arm of window and door fittings Quality control and window delivery
cost to set up upvc door and window production line
The most important principle in setting up the upvc door and window production line, about which many questions will arise, is about the cost of setting up the upvc door and window production line, which is the most asked question by people. Their first common question is the approximate price of setting up a workshop or factory for the production of UPVC double-glazed doors and windows. To answer these questions of these customers, the amount of investment should be checked at the beginning of the work. In fact, it can be said that the first and most important cost for starting and establishing a workshop or factory is the amount of the cost of providing a place to do the work. The place and space required to start the upvc door and window production line can start from a small space of about 100 meters with three-phase electricity and up to a large and advanced factory space with an area of over 700 square meters. p>